620 Ingenieurwissenschaften und Maschinenbau
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Bamboo is an environmentally friendly alternative to conventional materials in mechanical engineering such as steel or aluminium. Bamboo is the fastest growing plant in the world. Instead of releasing CO2 during the manufacturing process, bamboo absorbs CO2 as it grows.
In addition to the sustainability aspect, bamboo tubes also offer excellent properties as a lightweight construction material, which have been optimised through evolution. Bamboo tubes have high strength and stiffness at low weight when used as tension-compression bars or bending beams. Bamboo has strong, high-density fibres at the boundary area, where bending stresses are greatest. Towards the inside, where the stresses are lower, the bamboo becomes porous to optimise weight. This, together with knots arranged in regular intervals, counteracts buckling.
In mobile applications such as cars and bicycles, lightweight construction is sought for energy efficiency reasons. Because of its excellent lightweight properties, the project investigated whether bamboo could be used in mobile, automotive or agricultural engineering. For example, a bamboo bicycle frame has been developed with the aim to be as light as possible. There are bamboo bicycles on the market, but they can only be made one at a time by hand. The bamboo tubes are joined together and functional elements such as the bottom bracket and headset are integrated by wrapping them in resin-impregnated natural or carbon fibres. This makes the joints very heavy. A different approach is taken here: the bamboo tubes are drilled out slightly to achieve a defined internal diameter, and then short aluminium tubes are glued into the bamboo canes from the inside. To prevent the cane from breaking in the circumferential direction, i.e. perpendicular to the fibre direction, the bamboo tubes are wrapped in a thin layer of natural or carbon fibre impregnated with synthetic resin. The aluminium tubes and functional elements are welded or soldered together beforehand.
The design of the bicycle frame, i.e. the dimensioning of the bamboo tubes and joints, was based on extensive bending and tensile tests to determine the strength properties of the natural material bamboo. The bonding between the bamboo cane and the aluminium tube was also investigated experimentally. Finally, several prototype bicycle frames were made and tested for durability according to DIN-EN-14764. The frames passed the tests.
The result is a bamboo bicycle that is manufactured with standardised connectors and joints. The assembly concept developed allows both fully automated and semi-automated series production of bamboo bicycles.
Innerhalb eines Forschungsprojektes wurde ein Energiesystemoptimierungsmodell entwickelt, das mögliche Geschäftsmodelle als Weiterbetriebsoptionen für Biogasanlagen betrachtet. Insbesondere der Einfluss von fluktuierenden Strommarktpreisen und variierenden Treibhausgasquoten soll kritisch im innerdeutschen Kontext beleuchtet werden.
This paper investigates four different mobile robots with respect to their drivingcharacteristics and soil preservation properties in an agricultural environment.Thereby, robots of classical design from agriculture as well as systems from spacerobotics with advanced locomotion concepts are considered to determine theindividual advantages of each rover concept with respect to the application domain.Locomotion experiments were conducted to analyze the general driving behavior,tensile force, and obstacle‐surmounting capability and ground interaction of eachrobot. Various soil conditions typical for the area of application are taken intoaccount, which are varied in terms of moisture and density. The presented workcovers the specification of the conducted experiments, documentation of theimplementation as well as analysis and evaluation of the collected data. In theevaluation, particular attention is paid to the change in driving characteristics underdifferent soil conditions, as well as to the soil stress caused by driving, since soilquality is of critical importance for agricultural applications. The analysis shows thatthe advanced locomotion concepts, as used in space robotics, also have positiveimplications for certain requirements in agricultural applications, such as maneuver-ability in wet conditions and soil conservation. The results show potential for designinnovations in agricultural robotics that can be used, to open up new fields ofapplication for instance in the context of precision farming.
Oleamide is used as a lubricant in the manufacturing and application of polypropylene (PP) medical devices. Samples of PP were prepared with 0, 1500, and 15 000 ppm oleamide content as lubricant. The samples were either left non-sterile, sterilized with ethylene oxide (ETO), γ-radiation (γ) or autoclaved (A) and stored for up to 4 weeks. To determine the oleamide bulk-to-surface distribution depending on sterilization method and storage time an extraction method and a washing technique were applied. The oleamide content was determined by gas chromatography (GC-FID) and compared with the coefficient of friction (COF). The COF dependent on the measured lubricant content at the surface. The content of lubricant on the surface depends on the type of sterilization: ETO increased the lubricant content to some extent, γ-sterilization and autoclaving reduced it. After storage, no migration of the lubricant to the surface could be detected.
A systematic study was performed to understand the effects of the devulcanizing agent dibenzamido diphenyl disulfide (DBD) on the vulcanization and devulcanization process of a sulfur-cured ethylene-propylene-diene monomer (EPDM) rubber. The influence of DBD on vulcanization was investigated by mixing DBD with virgin rubber and curative system. The devulcanization of rubber waste was achieved with varying amounts of DBD ranging from 0.4 to 13.8 wt% and temperatures from 150 to 200°C. The quality of vulcanizates and devulcanizates was evaluated by rheometer tests, temperature scanning stress relaxation measurements, and analysis of mechanical properties. During vulcanization, DBD acts as an accelerator in the presence of sulfur. When accelerators are added, the scorch time increases, and the cure rate decreases. Thus, DBD acts as a retarder. In the presence of activators, DBD leads to a significant reduction of crosslink density. This results in composites with high elongation at break and poor compression set values. The efficiency of the devulcanization of rubber waste depends strongly on DBD concentration and temperature. The monosulfidic crosslinks are cleaved by low concentrations of DBD, while polysulfidic crosslinks require higher concentrations. These results show that DBD is effective as a devulcanizing agent and degrades the network below 200°C.
Leichtbauanwendungen auf Basis des Containerbaus bieten ökologische und ökonomische Potenziale für das Bauwesen und sind daher relevant innerhalb der Energiewende zur Erreichung eines nahezu klimaneutralen Gebäudebestandes. Daher werden hier verschiedene Anwendungen in unterschiedlichen Klimazonen behandelt. Dazu werden zunächst die globalen Klimazonen analysiert und containerbasierte Leichtbaulösungen mit ihren Energiebedarfen und Nutzerprofilen vorgestellt. Durch bautechnische Optimierungen wird nahezu ein Passivhausstandard hergestellt. Auf Basis dieser Eingangsdaten werden verschiedene Energiekonzepte diskutiert, bei denen Solar- und Windenergie, aber auch Biomasse als regenerative Energieträger integriert werden. Die Konzepte werden allesamt mit der Software Polysun® simuliert und analysiert. Die verschiedenen Ansätze werden insbesondere in Bezug auf Energieautarkie, aber auch in Bezug auf Umsetzbarkeit verglichen und bewertet. Beispielsweise können mit einem Konzept bestehend aus einer Photovoltaik-Anlage, Wärmepumpe zur Wärme- und Kälteerzeugung sowie integriertem Batteriespeicher, Wärme- und Kältespeicher, sehr gute Ergebnisse erzielt werden. Schließlich wird noch der Einfluss der verschiedenen Klimazonen auf die erforderliche energietechnische Gebäudeausstattung sowie Potenziale für andere Anwendungskonzepte beschrieben.
The deployment of containers as building modules has grown in popularity over the past years due to their inherent strength, modular construction, and relatively low cost. The upcycled container architecture is being accepted since it is more eco-friendly than using the traditional building materials with intensive carbon footprint. Moreover, owing to the unquestionable urgency of climate change, existing climate-adaptive design strategies may no longer respond effectively as they are supposed to work in the previous passive design. Therefore, this paper explores the conceptual design for an upcycled shipping container building, which is designed as a carbon-smart modular living solution to a single family house under three design scenarios, related to cold, temperate, and hot–humid climatic zones, respectively. The extra feature of future climate adaption has been added by assessing the projected future climate data with the ASHRAE Standard 55 and Current Handbook of Fundamentals Comfort Model. Compared with the conventional design, Rome would gradually face more failures in conventional climate-adaptive design measures in the coming 60 years, as the growing trends in both cooling and dehumidification demand. Consequently, the appropriate utilization of internal heat gains are proposed to be the most promising measure, followed by the measure of windows sun shading and passive solar direct gain by using low mass, in the upcoming future in Rome. Future climate projection further shows different results in Berlin and Stockholm, where the special attention is around the occasional overheating risk towards the design goal of future thermal comfort.
Reibermüdung ist ein Phänomen, welches an den Kontakträndern von in Berührung ste-henden, kraftübertragenden Bauteilen beobachtet werden kann. Typische Maschinenele-mente, die in diesem Mode versagen können, sind z. B. die Schwalbenschwanzverbindung sowie ihre Ableger, die mehrzahnigen Tannenbaumfixierungen. In der Literatur beschrie-bene Untersuchungen weisen für Flachproben mit Reibbrücken ein Lebensdauerverhalten mit einem lokalen Minimum über der Anpresskraft der Reibbrücken aus. Die vorliegende Arbeit untersucht mithilfe des Sines-Ermüdungskriteriums, kombiniert mit Grenzwerten gemäß FKM-Richtlinie, ob ein solches Verhalten auch für die Schwalbenschwanzverbin-dung zutrifft. Im Gegensatz zur Reibbrückenanordnung mit separater Einleitung von kon-stanter Pressung und Längslastamplitude fluktuieren bei der Schwalbenschwanzverbin-dung die Anpresskraft und Zugkraft mit der einzigen am Hals eingeleiteten Last.
Film- und Alltagsszenen als Lernfeld für die mathematisch-technische Modellbildung und Simulation
(2016)
Es werden ausgewählte Beispiele und Ideen vorgestellt, die Studierende des Moduls "Modellierung und Simulation" besonders motivieren sollen, mathematisch-technische Problemstellungen wissen-schaftlich zu bearbeiten. Dabei werden Fragestellungen aus dem persönlichen Alltag, aber auch aus dem Alltag berühmter Geheimagenten behandelt. Zu diesen Projekten gehören die Erstellung geeigneter mathematischer Modelle, die Implementierung in Matlab/Simulink® sowie die Systemsimulation. Die Erfahrungen zu Motivation und Erfolg, aber auch zu Schwierigkeiten bei der Bearbeitung werden abschließend reflektiert.