620 Ingenieurwissenschaften und Maschinenbau
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Semi-solid metal alloys, as used in thixoforming, have a special microstructure of globular grains suspended in a liquid metal matrix. The complex rheological properties are strongly influenced by the local solid fraction, particle shape, particle size and state of agglomeration. There is a high demand for models and software tools allowing the simulation of semi-solid casting processes. The material under investigation is a tin-lead alloy (Sn-15%Pb) which exhibits a similar microstructure to aluminium alloys. The experiments were performed with a concentric cylinder rheometer of the Searle type. Initially, the liquid alloy is cooled down to the semi-solid range under constant shearing and then kept under isothermal conditions for further experimentation. Based on the experimental data, a single-phase model has been derived where the semi-solid alloy is regarded as a homogeneous material with thixotropic properties and the microstructure is characterised by a structural parameter. The model consists of two parts: the equation of state, including a finite yield stress, and a rate equation for the structural parameter. The model equations are employed in numerical software and used for the simulation of characteristic filling cases and the comparison with the conventional filling.
A suspension of PMMA spheres in a density matched saccharose solution is investigated with a classical Searle rheometer and a NMR (Nuclear Magnetic Resonance) spectrometer. Here the NMR is used to measure the radial distribution of the PMMA spheres in the rotating cell, in addition to the local velocity profile of the suspension. The influence of particle concentration on the wall depletion is studied. Further analysis are carried out with computational fluid dynamics software. The velocity field as well as the solid distribution in the couette flow is simulated with a two-phase model including the Darcy law and compared to the experimental data.
Semi-solid metal alloys, as used in thixoforming, have a special microstructure of globular grains suspended in a liquid metal matrix. The material under investigation is a tin–lead alloy (Sn–15% Pb) which exhibits a similar microstructure as aluminum alloys. The experiments were performed with concentric cylinder rheometers. Initially, the liquid alloy is cooled down to the semi-solid range under constant shearing and then kept under isothermal conditions for further experimentation. The microstructure is characterized in dependence of the shearing time. The rheological techniques consisted of step change of shear rate and shear stress ramp experiments for different solid fractions (40–50%). Based on the experimental data a single phase model has been derived, where the semi-solid alloy is regarded as a homogeneous material with thixotropic properties and the microstructure is characterized by a structural parameter. The model consists of two parts: the equation of state, including a finite yield stress, and a rate equation for the structural parameter. The model equations are employed into numerical software and used for the simulation of a characteristic thixocasting process. The results are compared to real experiments.
Semi-solid metal alloys, as used in industrial thixoforming, have a special microstructure of globular grains suspended in a liquid metal matrix. The complex rheological properties are strongly influenced by the local solid fraction, particle shape, particle size and state of agglomeration. It was analysed how the microstructure develops in dependence of the shear rate and cooling rate during the solidification and it was observed that the average particle size increased with increasing shear rate and decreasing cooling rate. In order to account for those phenomena, the rate of crystal growth and the relationship between average particle diameter and viscosity was modelled by applying the Sherwood two-film model for the mass transport. The dependence of the viscosity from the particle size were modelled with a modified Krieger–Dougherty model. Based on the rheological and microstructural observations an evaluation method was elaborated that allows for the construction of objective master curves that are independent of the particle growth during the experimentation. The isothermal experiments for the characterisation of the rheological behaviour consisted of step-change of shear-rate and yield-stress experiments. From the experimental data the steady-state flow curves could be determined as well as the time-dependent relaxation of the shear stress after a change of shear rate. The steady-state rheological behaviour was found to be shear thinning. Nevertheless, immediately after a shear-rate change an overshoot was observed that resulted from a short-time shear-thickening behaviour. The yield stress was found to strongly depend on the microstructure and the degree of agglomeration of the solid phase. With increasing rest time the yield stress was increasing strongly, because of the agglomeration of the solid particles. Based on the step-change of shear-rate experiments a single-phase flow has been developed that consists of a modified Herschel–Bulkley approach and accounts for the thixotropic as well as for the yield-stress behaviour of the alloys.
In der vorliegenden Arbeit wird die Anwendung eines Schlitzplatten-Mikromischers zur Produktion von O/W-Emulsionen in der Lebensmittelindustrie untersucht. Das verwendete System besteht aus dem Modularen MikroReaktions System (MMRS) der Firma Ehrfeld BTS, einer Mahr Mikrozahnradpumpe, einer HNPM Mikrozahnringpumpe, einer Temperiervorrichtung und Kapillaren zur Verbindung der einzelnen Komponenten. Zur Beurteilung des Emulgierergebnisses wird die Tropfengröße der Öltröpfchen mithilfe eines Malvern Mastersizers 2000 bestimmt. Hierzu erfolgt zunächst eine Identifikation der relevanten Prozessparameter. Mithilfe einer ausführlichen Evaluation der Mischgeometrie, der Geschwindigkeit der Fluide und der Ölkonzentration können die Effekte und Wechselwirkungen herausgearbeitet werden. Alle hergestellten Emulsionen weisen eine bimodale Tropfengrößenverteilung auf. Dennoch kann festgestellt werden, dass die Geschwindigkeit, dicht gefolgt von der Konzentration, den größten Einfluss auf das Emulgierergebnis hat. Hierbei kann die Geschwindigkeit analog zum Energieeintrag betrachtet werden. Eine weiterführende Untersuchung der Parameter Temperatur und Energieeintrag zeigt, dass die Temperatur einen starken Einfluss auf das Emulgierergebnis hat. Die Versuchsergebnisse zeigen bei einer Prozesstemperatur von 75 °C eine monomodale Tropfengrößenverteilung mit einem Tropfendurchmesser von d90,3= 6,07 µm und d3,2= 2,28 µm. Die Untersuchung der Energieeinträge erfolgt in beiden Phasen getrennt voneinander. Es ist nicht möglich, eine klare Aussage über diese Einflüsse zu machen. Als Anwendungsbeispiel für die Lebensmittelindustrie wird die Evaluation unterschiedlicher lebensmitteltauglicher Emulgatoren gewählt. Als Emulgatoren dienen enzymatisch modifiziertes Sojalecithin, Milchphospholipide auf einem Träger, Polysorbat 80 und SDS. Die Untersuchung erfolgt bei drei unterschiedlichen Temperaturen und einem konstanten Energieeintrag. Es ergibt sich eine klare Abhängigkeit der Emulgatorwirkung von der Temperatur. Alle lebensmitteltauglichen Emulgatoren weisen im Temperaturbereich von 25 °C bis 65 °C eine bimodale Tropfengrößenverteilung auf. Der Vergleich der Versuchsergebnisse mit herkömmlichen Emulgierverfahren macht deutlich, dass ein großes Potential in der Anwendung eines Schlitzplatten-Mikromischers in der Lebensmittelindustrie liegt. Im Vergleich zur Literatur ergeben sich bei der Anwendung des MMRS bei gleichen Energieeinträgen ähnlich Tropfengrößen wie bei Membranemulgierverfahren.
Es wurde ein numerisches Modell insbesondere für thermosiphonische Fassadensysteme entwickelt und mit experimentellen Daten validiert. Mittels Systemsimulation wurden die Sensitivitäten des solaren Deckungsgrades in Abhängigkeit von diversen Design- und Einflussparametern untersucht. Es zeigt sich, dass Fassaden- bzw. Balkonsysteme durch die optimale Wahl der Parameter einen attraktiven Beitrag zur Energieeinsparung in großen Wohnkomplexen darstellen.
Film- und Alltagsszenen als Lernfeld für die mathematisch-technische Modellbildung und Simulation
(2016)
Es werden ausgewählte Beispiele und Ideen vorgestellt, die Studierende des Moduls "Modellierung und Simulation" besonders motivieren sollen, mathematisch-technische Problemstellungen wissen-schaftlich zu bearbeiten. Dabei werden Fragestellungen aus dem persönlichen Alltag, aber auch aus dem Alltag berühmter Geheimagenten behandelt. Zu diesen Projekten gehören die Erstellung geeigneter mathematischer Modelle, die Implementierung in Matlab/Simulink® sowie die Systemsimulation. Die Erfahrungen zu Motivation und Erfolg, aber auch zu Schwierigkeiten bei der Bearbeitung werden abschließend reflektiert.
Die Kostenreduzierung solarthermischer Systeme bleibt eine der großen Herausforderungen, um die Solarthermie wirtschaftlich attraktiv zu machen. In der vorliegenden Arbeit wurde eine vollständige Simulationsumgebung geschaffen, mit der bereits in der Entwicklungsphase automatisierte Optimierungen in Bezug auf Ertrag und Wirtschaftlichkeit von Kollektoren und Systemen zur Brauchwassererwärmung und Heizungsunterstützung möglich sind. Die Anwendung dieses Simulationstools ist sowohl für den Komponentenhersteller als auch für den Systemplaner relevant.
The aim of this study was to provide a systematic overview of available pressure ulcer prevention quality indicators and to evaluate the underlying empirical evidence. A systematic mapping review was conducted with combined searches in Embase and Medline, and websites of relevant institutions and organisations. The eligibility criteria were clear use of the term “quality indicator” regarding pressure ulcer prevention; English or German language; and all settings, populations, and types of resources, including articles, brochures, and online material. In total, n = 146 quality indicators were identified. Most indicators were published in the United States (n = 50). The majority of indicators was developed for the hospital setting (n = 102). Process indicators were the most common (n = 71), followed by outcome indicators (n = 49). Less than half of identified indicators appeared to be practically used. Evidence supporting the validity and reliability were reported for n = 25 and n = 30 indicators respectively. The high number of indicators demonstrate the importance of measuring pressure ulcer prevention quality. This is not an indicator of our ability to accurately measure and evaluate this construct. There is an urgent need to develop evidence-based and internationally comparable indicators to help improve patient care and safety worldwide.
A recently published study of high temperature nitridation of iron chromium aluminum alloys (FeCrAl) at 900°C in N2–H2 has redundantly shown the formation of locally confined corrosion pockets reaching several microns into the alloy. These nitrided pockets form underneath chromia islands laterally surrounded by the otherwise protective alumina scale. Chromia renders a nitrogen‐permeable defect under the given conditions and the presence of aluminum in the alloy. In light of these findings on FeCrAl, a focused ion beam–scanning electron microscope tomography study has been undertaken on an equally nitrided FeNiCrAl sample to characterize its nitridation corrosion features chemically and morphologically. The alloy is strengthened by a high number of chromium carbide precipitates, which are also preferential chromia formation sites. Besides the confirmation of the complete encapsulation of the corrosion pocket from the alloy by a closed and dense aluminum nitride rim, very large voids have been found in the said pockets. Furthermore, metallic particles comprising nickel and iron are deposited on top of the outer oxide scale above such void regions.